Plastic Fabrication » Custom Foam Molding

Fabrication Techniques for Integrated Foam Molding Solutions

Janco, Inc. utilizes an innovative range of foam molding and plastic fabrication techniques for integrated molding solutions optimized to conform to your unique product requirements and meet market demand for increased product versatility.

Janco, Inc. is a leading plastic foam fabricator providing an exceptional range of custom foam molding products for our valued OEM partners in market sectors including Automotive, Consumer, Electronic, Food, Industrial, Medical, Nutraceutical, Packaging, Pharmaceutical and Veterinary. Our talented staff employs a range of foam molding and fabrication techniques optimized to meet demanding specifications, reduce costs and facilitate a rapid time to market.

Janco, Inc. utilizes a wide selection of high-performance materials in our foam molding operations.

All foam molding and plastic fabrication operations are conducted in Janco, Inc.’s spacious manufacturing facility. Our site is equipped with five CNC (computer numerically controlled) machining centers, over thirty forming stations utilizing a combination of pneumatic and hydraulic presses with platten sizes up to 30" x 60", over a dozen bridgeports, two multi-head milling machines capable of complete mode and tool design through test and assembly.

Specialty foam molding is conducted in our ISO 14644- 1 ISO Class 8 cleanroom.

Ease of fabrication, cycle time reduction and improved dimensional uniformity are some of the many advantages of foam molding and fabrication that enhance the value of your foam products. The skilled foam fabricators at Janco, Inc. include production of various shapes by the following foam molding and fabrication techniques:

Foam molding:

Compression molding: One of Janco, Inc.’s signature foam molding techniques offers versatility of part design and exceptional surface detail with little material waste and low finishing costs for high-volume production. Multiple materials can be combined along with fabrics and leathers for finished product appearance.

Extrusion: This foam molding technique is ideal for rapid production of complex profile shapes to which coatings or jacketing to core materials can be applied.

Foam fabrication: An adjunct to our core foam molding capabilities, Janco, Inc. utilizes the following specialty foam fabrication techniques best for material type and product size. Our commitment to quality craftsmanship ensures superior foam products that meet exact specifications:

Automated F&K Skiving: Is a high-speed process for precision splitting and converting foam and flexible rubber plank or bun stalk materials into sheet form for further fabrication and process.

Assembly and packaging: As a final step in the foam molding and fabrication process, Janco Inc. offers custom assembly and packaging services utilizing your package design or custom poly bags for point of purchase packaging.

The dedicated staff at Janco, Inc. actively practices the principles of total quality management and integrates all organizational functions toward innovation, continuous quality improvement and total customer satisfaction. Please contact us to learn why we are your strategic partner of choice for cost-effective foam molding and fabrication services.