Questions? Please call 603-742-1581

Manufacturing services

Janco Inc.’s extensive range of custom contract manufacturing capabilities offer unsurpassed design versatility for a virtually limitless range of quality plastic and foam products and packaging. We specialize in providing full-service manufacturing service that leverage our extensive industry experience and core competencies in product development, rapid prototyping, and manufacturing to create quality cost-effective foam and plastic product solutions for our customers.

To give our customers the competitive advantage they need, we’ve streamlined our facility, our processes, and our personnel to offer:
  • Innovative Product Design Assistance and Engineering Services by Our Experienced Team of Engineers

  • Material Selection

  • Regulatory Assistance

  • Full In-house Design, Prototype and Production Tooling

  • Design for Manufacturability and Assembly

  • Lean Manufacturing

  • AutoCAD, MasterCam, Pro E and SolidWorks Supported Engineering

  • Cleanroom Facility Certified to ISO 14644- 1 ISO Class 7 & 8

  • Electronically monitored Quality Management Systems (QMS)

  • Statistical Process Controls

  • Capacity for long run or short run production requirements​

Thermoformed Plastic Packaging

The All-Inclusive Thermoforming Experts

Janco, Inc. is a valuable resource for cost-effective and high-quality custom thermoformed plastic products. With our extensive capabilities we can provide both thin gauge and thick gauge thermoforming, to create products ranging from single use medical packaging to durable reusable industrial process trays. We routinely thermoform plastic and foam materials in a variety of colors, densities, and thicknesses. Our engineers can assist with material selection for desired properties such as  biocompatibility, anti-static, fire-retardance, impact, abrasion resistance, and others. Janco has strategically positioned ourselves as a distributor of high performance plastic and foams. Giving us a distinct advantage when it comes to sourcing, supplying, and meeting customer's high-volume, mid-volume, or low-volume needs, while being able to provide competitive pricing at any level. 

Materials include but are not limited to the following:

  • Acrylic

  • PVC (polyvinyl chloride)

  • Kydex®, a trademarked acrylic/PVC alloy

  • ABS (acrylonitrile butadiene styrene)

  • HIPS (high-impact polystyrene)

  • PC (polycarbonate)

  • PP (polypropylene)

  • PS (polystyrene)

  • PET, PETE (polyethylene terephthalate)

  • PETG: PET modified with glycol

  • HDPE (High Density Polyethylene)

  • TPU (Thermoplastic Polyurethanes)

  • TPO Foams (thermoplastic olefins)

  • And others  depending on your application

From Protection to Promotion: Janco Has the Solution

Janco, Inc. has delivered thermoforming services for a range markets from the consumer to the electronic industries . Our team of experienced engineers are capable of developing a solution for virtually any product, including: 

 

  • Blister packaging

  • Covers

  • Clamshells

  • Automation Trays

  • Enclosure

  • Inserts

  • Protective Cases

  • Industrial Process Trays

  • Automotive component Packaging

  • Electronics packaging

Capabilities:


Janco’s Core Thermoforming Capabilities

  • Bed size: 29"x 32" gauge range of .007" to .060"

Heavy Gauge pressure-thermoforming:

  • Bed size 48" x 72", Gauge range of .006" to .500" with 24" depth of draw

 

  • In-house design assistance, prototype, REN, and production tooling

  • ISO 13485 Certification, FDA Registered

  • Thermoforming and Fabrication Cleanrooms certified to ISO 14644-1 Class 8

Foam Molding

 
 

Foam Fabrication

As a leading full-service provider of custom foam manufacturing and fabrication, Janco is happy to offer you the foam services you can count on. For foam molding that enhances your product’s value, shortens your time-to-market, and simplifies your operation.

Foam Fabrication Technologies

The skilled team at Janco Inc. utilize a number of foam molding techniques to provide our customers with the precision, quality, and performance they require.

Available foam molding techniques include:

  • CNC Routing

  • Thermoforoming

  • Compression Molding

  • Die Cutting

  • Vacuum Forming

  • RF Welding

  • Thermoforming

  • Water Jet Cutting

  • Profile Cutting

  • Matched Die Molding

  • Automated Skiving/Splitting

  • Slitting

  • Sheeting

  • Laminating

For medical or specialty applications foam molding can be conducted in one of our ISO 14644-1 Class 8 cleanrooms.

Foam Materials

 

We routinely supply foam in a variety of, materials, colors, densities, and thicknesses. In addition, our foam can be treated and laminated to create composites or blended to alter its electrical, thermal, or physical properties and more effectively suit a specific application. With expert design and development assistance from Janco – our customers can be sure that their foam materials complement the application’s performance requirements.

  • Blister packaging

  • Covers

  • Clamshells

  • Automation Trays

  • Enclosure

  • Inserts

  • Protective Cases

  • Industrial Process Trays

  • Automotive component Packaging

  • Electronics packaging

Olefin and Urethane Foams

Closed Cell

  • Polyethylene(PE)

  • Crosslinked Polyethylene

    • Chemically or Irradiated crosslinked

    • LDPE, HDPE, EVA, EEA, or EMA blends

  • Polypropylene(PP)

  • Polystyrene

  • Zotefoams®

  • Voltek

  • ArmaCell

Open Cell

  • Polyurethane

  • Reticulated Polyurethane

Elastomeric Foams

Closed Cell

  • Poly Vinyl Chloride(PVC)

  • Neoprene(CR)

  • Epichlorohydrin(ECH)

  • Ethylene Propylen Dien Monomer(EPDM)

  • Poly Vinyl Chloride / Nitrile Butadiene Rubber Blends(PVC/NBR)

  • and more

A wide variety of products are manufactured with our foams. Applications that take advantage of the many benefits of closed cell foam molding include:
 

  • Athletic Equipment

  • Car Seats

  • Automotive trunk liners

  • Consumer products

  • Sporting goods

  • Decorative packaging

  • Gaskets

  • Industrial applications

  • Liners

  • Marine applications

  • Medical devices

  • Medical device package stabilization

  • Electronics Packaging

  • Protective padding

  • Thermal insulation wraps

  • SealsToys

  • And more...  

Regardless of the application or production requirement, Janco is capable of providing high quality plastic  and foam fabrication. When cost, quality, and timeliness are important we can be depended on to deliver what’s needed.

 

Compression Molding

An ideal manufacturing solution for applications ranging from athletic equipment to the medical devices. Compression molding is a versatile manufacturing process using heat and pressure to create 3D contours and objects from a wide array of foam, plastic, fabric, and composite materials.

 

Janco is a distributor of foam and plastic from the world’s leading manufacturers, our customers are ensured that finding the best available materials is never an obstacle.

Materials:

  • Plastics

  • Composites

  • Foam

Janco is capable of molding intricate large format parts, with low cost tooling and minimal waste. Making our cost effective compression molding processes comparable to injection molding.

If needed compression molding can be carried out in one of our ISO certified cleanrooms.

 

Assembly and Packaging

Janco Inc. leverages our core competencies to offer a range of assembly and packaging services that strategically align with your unique business objectives, minimize development time and costs and enhance the value of your enterprise. Our flexible automated assembly and packaging capabilities makes us uniquely positioned to provide economical, timely and consistent services for all your assembly and packaging needs.

Our engineers practice concurrent engineering throughout the packaging development cycle to ensure your valuable input is received from concept to finished product. Janco Inc.'s engineering services include rapid prototyping and package engineering for product testing prior to production, packaging compatibility and overall quality.

Janco Inc.’s assembly and packaging services include but are not limited to the following:

  • Custom Assembly

  • Hand Assembly

  • Labeling

  • Folding

  • Fulfillment

  • Gluing

  • Medical Packaging

  • Product Component Assembly

  • Point of Purchase Displays

  • Packaging

  • Poly Bagging

  • Radio Frequency (RF) Sealing

  • Shrink Wrapping

We offer valued-added assembly and packaging services to market leaders in the following sectors:

  • Consumer

  • Athletic

  • Electronic

  • Industrial

  • Medical

  • Veterinary

Laminating 

 

Janco's approach to foam laminating that is rooted in time tested experience. With one of our most dedicated customer bases residing in the medical industry, our dedication to precision and quality is second to none. Our flexible manufacturing capabilities allows us to excel in long or short run production requirements.

Janco has had the pleasure of providing high quality foam lamination services not only to customers in the medical industry, but to industries such as:

  • Acoustics (sound dampening laminated foam)

  • Apparel

  • Appliance

  • Automotive

  • Electronics

  • Home furnishings

  • HVAC (insulation, seals, wraps, and more)

  • Medical

  • Industrial

  • Medical

  • Marine (Waterproof foam lamination)

  • Packaging

  • Sporting goods

  • Athletic Protective Padding

  • Footwear

  • And more...

With a variety of foam lamination methods and the latest coating technology at our disposal, Janco has the core competencies to accommodate the needs of virtually every customer. Foam laminations up to 60 inches wide, multiple substrates, multi layered foam composite laminations, and much more have come to represent the extensive capabilities we have at our disposal.

Foam laminating services available to our customers includes:

  • Adhesive foam laminating

  • Custom foam lamination

  • Fabric to foam laminating

  • Films laminated to foam

  • Hot roll foam laminating

  • Industrial foam lamination

  • Multi-ply foam lamination

  • Open cell and closed cell foam lamination

  • Roll to roll foam lamination

  • Specialty foam lamination

  • Foam To foam Lamination

  • Flame Lamination

  • Fabrics;

    • Lycra

    • Polyester Nylon

    • Non Wovens

    • Denier Knits

    • Cordura

    • and more

 

Die Cutting

Janco Inc. draws upon our extensive experience to provide innovative yet economical die cutting solutions that meet the most demanding requirements and enhance the overall value of your product. Our precision high tolerance steel rule and forged die cutting equipment scores, cuts, or perforates sheet and roll stock into various shapes according to your exact specifications. Our die cutting options range from high speed progressive or compound tooling to economical steel rule dies.

Janco's precision custom die cutting services utilize a wide selection of materials including the following open and closed cell foams, flexible and rigid materials:

Flexible and Rigid Materials:

  • ABS (acrylonitrile butadiene styrene)

  • Composites

  • Cork

  • Electrical Insulating Materials

  • EMI (electromagnetic interference)

  • RFI (radio frequency interference) shielded foils and laminates

  • Fabrics

  • Felt

  • Fiber

  • Films

  • Flocking material

  • Polyethylene

  • Butyl

  • Vinyl nitrile

  • Neoprene

  • Vinyl nitrile

  • EVA (ethylene vinyl acetate)

  • SBR (styrene butadiene rubber)

  • Silicone

  • Polyimid

  • Pressure Sensitive Adhesives

  • Silicone Based Adhesives

  • Non-woven and Woven

  • And others...

Janco Inc.’s integrated die cutting and converting services deliver customized die cut components, converted materials, finished products for use in the following applications:

Applications:

  • Assembly Aids

  • Athletic Equipment

  • Catheter/Cannula Holders

  • Custom Backing Cards

  • Custom Plastic Laminating

  • Case Inserts

  • Defibrillator pads

  • Diaphragms

  • Die cut IV filters

  • Disposables

  • End Caps

  • Energy Absorption Pads

  • HVAC

  • Film, Foam and Plastic Gaskets

  • Grounding Pads

  • Inserts

  • Instrument Panel Seals

  • Insulators

  • Interior and Exterior Gaskets

  • Low Pressure Seals

  • Mirror and Lamp Seals

  • Medical Devices

  • Medical Packaging Accessories

  • Multilayer Foil Lidstock

  • Pharmaceutical Packaging

  • Pouching Solutions

  • Protective Films

  • Pump Gaskets and Washers

  • Safety Components

  • Seals

  • Skin Contact Tapes, Foams, and Seals

  • Sound Absorption

  • Spacers

  • Stacking Pads

  • Surgical Trays

  • Suture Strips

  • Surface Protectors

  • Test Strips

  • Transdermal Patches

  • Washers

  • Weather stripping

  • Well Plate Sealing Systems

  • Windows

  • Wound closures

  • Wristbands

 

RF Sealing

Janco has provided RF sealing for a wide variety of products and components, ranging from medical equipment and sporting goods to seat cushions and beyond.

For every product, we leverage our experience and state-of-the-art equipment to provide product development, engineering support, and heat sealing services that help our customers develop successful products and achieve their goals.

Plastic welding services from Janco offer superior manufacturing capacity, speed and quality. Janco's fully automated product in-feed system for maximum RF heat sealing throughput, handling ease, shape retention and reduced cost.

For medical or specialty applications that require a controlled environment RF welding can be conducted in one of our ISO 14644- 1 ISO Class 8 cleanrooms.

Janco Inc.’s RF heat sealing services yield high-performance products and packaging for a comprehensive range of medical applications including the following::

  • Air Casts

  • Hot and Cold Packs

  • Immobilizing Pillows

  • Inflatable Products Leg Compression Sleeves

  • Seat Cushions

  • Wheelchair Pads

RF Sealing Materials

Janco Inc regularly provides RF welding for parts and components required by commercial, retail, and medical industries.

  • Polyurethane

  • Polyurethane foam

  • Thermoplastic polyurethanes(TPU)

  • Open celled polyurethanes

  • LDPE/EVA

  • Polyvinyl chloride (Flexible, Clear, Pigmented, Opaque, Semi-rigid and Rigid)

  • PET, PETG

  • PVC

  • And more...

From concept to completion, Janco Inc. provides value-added materials selection assistance, product design development and concurrent engineering service to ensure the best RF sealing solution for your custom foam and plastic products and packaging.

 

CNC Milling

High-Speed Multiple Axis CNC Milling

Janco’s in-house CNC milling services provide excellent surface finish with high dimensional tolerances quickly and cost-effectively. Our skilled staff of engineers can suggest design improvements that will lead to more economical Tooling and per piece costs.

Janco, Inc’s CNC milling capabilities:

  • 2,3,4 Axis-Working for Precision Tolerances

  • AutoCAD, Mastercam, Pro E and SolidWorks Supported Engineering

  • State-of-the-Art CNC Milling Equipment

  • In-house design assistance, prototype, REN, and production tooling

Janco Inc. is dedicated to providing exceptional service and believes in the importance of creating strong working relationships. The dedicated staff at Janco Inc. actively practices Lean principles and integrates our all organizational functions toward innovation, continuous quality improvement and total customer satisfaction.

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© 2017 Janco Inc., 50 Goodwin Road, Rollinsford, NH 03869

Phone: 603-742-1581 | Fax: 603-749-0082 | Solutions@janco-inc.com

Janco, Inc. Medical Division