The precision you need on a budget you’ll love.
When you need innovative and cost-effective foam or plastic die cutting services to bring your product to life, Janco will meet your unique requirements while ensuring our processes enhance the overall value of your product.
What Are Die Cutting Services?
Die cutting is a fabrication process that uses specialized tools and machines to convert stock material by cutting, forming, and shearing. At Janco, our precision, high-tolerance steel rule and forged die cutting equipment can score, cut, or produce perforated sheet. We can also die cut roll stock material into various shapes for your exact specifications.
We also offer fabric die cutting services for cloth, paper, leather, fiber, and more.
Die Cutting At Janco
Die Cutting Process
Our die cutting service options range from high-speed progressive or compound tooling to economical steel rule dies. From custom design through to the manufacturing process, our team will put our decades of experience to use helping you come up with the most effective solution possible for your distinct needs.
Our tenured engineering staff guides the process, and your product is manufactured inside our state-of-the-art cleanrooms.
Packaging Design
From material selection, to design, to production, our team is here to recommend best practices every step of the way. Our goal is always to add value to every project we take on.
One of the reasons die cutting is so popular, especially for custom projects, is because it allows for heavy input throughout the design process. At Janco, every job that we take on is custom, but how involved you’d like to be is up to you. Our decades of experience give our team the expertise needed to provide guidance for you to make informed decisions when it comes to your manufacturing projects.
If you already have a clear vision in mind for a custom foam or plastic die cutting project, we’ll help you bring it to life.
We offer die cutting services for a wide selection of materials, including:
- ABS (acrylonitrile butadiene styrene)
- Composites
- Cork
- Electrical insulating materials
- EMI (electromagnetic interference)
- RFI (radio frequency interference) shielded foils and laminates
- Fabrics
- Felt
- Fiber
- Films
- Flocking material
- Polyethylene
- Butyl
- Vinyl nitrile
- Neoprene
- EVA (ethylene vinyl acetate)
- SBR (styrene-butadiene rubber)
- Silicone
- Polyimide
- Pressure sensitive adhesives
- Silicone based adhesives
- Non-woven and woven
Janco’s integrated die cutting services and converting offerings deliver customized die cut components, converted materials, and finished products for use in the following applications:
- Assembly aids
- Athletic equipment
- Catheter/Cannula holders
- Custom backing cards
- Custom plastic laminating
- Case inserts
- Defibrillator pads
- Diaphragms
- Die cut IV filters
- Disposables
- End caps
- Energy absorption pads
- HVAC
- Film, foam and plastic gaskets
- Grounding pads
- Inserts
- Instrument panel seals
- Insulators
- Interior and exterior gaskets
- Low-pressure seals
- Mirror and lamp seals
- Medical devices
- Medical packaging accessories
- Multilayer foil lidstock
- Pharmaceutical packaging
- Pouching solutions
- Protective films
- Pump gaskets and washers
- Safety components
- Seals
- Skin contact tapes, foams, and seals
- Sound absorption
- Spacers
- Stacking pads
- Surgical trays
- Suture strips
- Surface protectors
- Test strips
- Transdermal patches
- Washers
- Weatherstripping
- Well plate sealing systems
- Windows
- Wound closures
- Wristbands