Compression Molding

Versatile and Innovative Solutions for Compression Molded Products

Compression Molding is one of the most versatile methods for bringing intricate products and packaging to life. The technique is essential for a broad spectrum of applications,  from athletic equipment to medical devices.

Our team specializes in creating large, intricate parts through compression molding, utilizing cost-effective tooling and generating minimal waste. This means you receive high-quality, compression molded products without high costs.

Compression Molded Foam

How Does Janco Create Compression Molded Products?

The compression molding process employs heat and pressure to shape 3D contours and objects from materials such as foam, plastic, fabric, and composites.

Our skilled engineers work closely with you to deliver tailored solutions based on your specifications. As distributors of premium foam and plastic from top manufacturers worldwide, we ensure you have access to the finest materials for your compression molded products.

We begin by assessing your requirements, design specifications, and timelines, allowing us to identify the most effective ways to enhance your compression molded product. From design and material selection to labeling, we guide you through every phase until your product is ready for launch.

Compression Molding for the Medical Industry

Recognizing the distinct needs of the medical sector, we offer specialized compression molding capabilities in our six ISO-certified cleanrooms.

With decades of experience creating compression molded products and packaging for the medical industry, we adhere to stringent standards and regulations. Our newest state-of-the-art cleanroom features the largest capabilities in the industry for compression molded parts, able to machine components up to 30” by 60”.

Our cleanroom environments are designed to prevent pollutants, particles, and contaminants from jeopardizing the sterility of your compression molded products, ensuring that the quality of your product packaging remains uncompromised.

For compression molded medical projects, we work with:

  • Closed-cell cross-linked polyethylene foam
  • Microcellular urethane foam
  • Open-cell polyurethane foam
  • Non-cross-linked foam

Want to learn more about how our Compression Molding services can become a critical part of your process?

Capabilities Form

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